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日本SMC干燥機發展歷程

更新時間:2017-01-17 點擊量:1088

日本SMC干燥機發展歷程

開始(shi)使用的是間(jian)歇(xie)操(cao)(cao)(cao)作的固定床式干(gan)燥(zao)機(ji)(ji)。19世(shi)紀中(zhong)葉,洞道式干(gan)燥(zao)機(ji)(ji)的使用,標志著干(gan)燥(zao)機(ji)(ji)由間(jian)歇(xie)操(cao)(cao)(cao)作向(xiang)連續(xu)操(cao)(cao)(cao)作方向(xiang)的發展。回轉圓(yuan)筒(tong)干(gan)燥(zao)機(ji)(ji)則(ze)較好地實現了(le)顆粒物料的攪(jiao)動,干(gan)燥(zao)能力和強度得以提(ti)高(gao)。一些行業(ye)(ye)則(ze)分別發展了(le)適應本(ben)行業(ye)(ye)要求的連續(xu)操(cao)(cao)(cao)作干(gan)燥(zao)機(ji)(ji),如紡織、造紙行業(ye)(ye)的滾筒(tong)干(gan)燥(zao)機(ji)(ji)。

20世紀初期,乳品生產開(kai)(kai)始(shi)應(ying)用噴(pen)霧干燥(zao)機,為大規模干燥(zao)液態(tai)物料提(ti)供了(le)有力(li)的(de)工(gong)具。40年(nian)代開(kai)(kai)始(shi),隨著流(liu)化技術的(de)發展(zhan),高強度、高生產率(lv)的(de)沸(fei)騰床和(he)氣流(liu)式干燥(zao)機相繼出現。而冷凍升華、輻射和(he)介電(dian)式干燥(zao)機則(ze)為滿足特(te)殊要求提(ti)供了(le)新的(de)手段。60年(nian)代開(kai)(kai)始(shi)發展(zhan)了(le)遠紅外和(he)微波干燥(zao)機。

用于進行干(gan)燥(zao)(zao)(zao)操(cao)(cao)作的機(ji)(ji)械設備類型(xing)很(hen)多,根(gen)(gen)據操(cao)(cao)作壓(ya)力可(ke)(ke)分為(wei)(wei)(wei)常(chang)壓(ya)和減壓(ya)(減壓(ya)干(gan)燥(zao)(zao)(zao)機(ji)(ji)也(ye)稱真空干(gan)燥(zao)(zao)(zao)機(ji)(ji))。根(gen)(gen)據操(cao)(cao)作方法可(ke)(ke)分為(wei)(wei)(wei)間歇(xie)式(shi)(shi)和連續式(shi)(shi)。根(gen)(gen)據干(gan)燥(zao)(zao)(zao)介(jie)(jie)(jie)質可(ke)(ke)分為(wei)(wei)(wei)空氣、煙道氣或其他干(gan)燥(zao)(zao)(zao)介(jie)(jie)(jie)質。根(gen)(gen)據運動(物料移動和干(gan)燥(zao)(zao)(zao)介(jie)(jie)(jie)質流(liu)動)方式(shi)(shi)可(ke)(ke)分為(wei)(wei)(wei)并流(liu),逆(ni)流(liu)和錯流(liu)。

按操作壓(ya)力,干(gan)燥(zao)機(ji)分(fen)為常壓(ya)干(gan)燥(zao)機(ji)和真空干(gan)燥(zao)機(ji)兩類(lei),在真空下操作可降低空間的(de)濕分(fen)蒸(zheng)汽(qi)分(fen)壓(ya)而加速干(gan)燥(zao)過程,且可降低濕分(fen)沸點和物料(liao)干(gan)燥(zao)溫度,蒸(zheng)汽(qi)不易外(wai)泄,所以(yi),真空干(gan)燥(zao)機(ji)適(shi)用于(yu)干(gan)燥(zao)熱敏性、易氧化、易爆和有(you)毒物料(liao)以(yi)及濕分(fen)蒸(zheng)汽(qi)需(xu)要回(hui)收的(de)場合。

SMC干燥器型號:

IDF-S0454

IDF-S0455

IDF-S0456

IDF-S0457

IDF-S0458

IDFS11E-6

IDFS6E-6

IDFS8E-6

IDF-TB4

IDF-TR125B-380V

IDF-TR1500-5

IDF-TR1700-6

IDF-TR4000-6

IDF-TR75B-380V

IDF-TR9000-6

IDF-TR9000-8

IDF-Z002

IDG100-04

IDG10-02

IDG10-03

IDG10-03-P

IDG10-03-R

IDG100H-04

IDG100L-03

IDG100L-04

IDG100LA-03

IDG100LA-04

IDG100S-04

IDG100SA-04

IDG1-02

IDG10-F03

IDG10H-02-R

IDG10H-03

IDG10HV303CX017

IDG10M-02C

IDG10M-03

IDG10M-03C

IDG10-N02-R

IDG10V-03

IDG10V3-03

IDG10V3-03-R

IDG11-02

IDG11-03

IDG11M-03C

IDG1-N02

IDG1-N02-P

IDG20-02

IDG20-03

IDG20-03-P

IDG20H-03

IDG20M-02J

IDG20M-03J

IDG20M-03J-P

IDG20M3-03C

IDG20V-03

IDG30-02

IDG30-03

IDG30-03B

IDG3-01

IDG3-01B-P

IDG3-01-S

IDG3-02

IDG3-02B

IDG3-02-S

IDG30A-03

SMC冷凍(dong)式空(kong)氣(qi)(qi)干(gan)燥(zao)機利(li)用冷媒與壓(ya)縮空(kong)氣(qi)(qi)進行熱交換(huan),把壓(ya)縮空(kong)氣(qi)(qi)冷卻(que)至(zhi)2~10℃的范圍,以除去壓(ya)縮齊齊中的水分(水蒸(zheng)氣(qi)(qi)成分)。IDF為(wei)標(biao)準型,IDU為(wei)高溫型;另外(wai)IDUS和IDFS為(wei)帶不(bu)銹鋼熱交換(huan)器(qi)型。

IDFA壓(ya)縮空氣(qi)的進(jin)口溫(wen)度上限為(wei)50℃,不帶后冷卻器。

取得UL認證。

電(dian)源電(dian)壓:單(dan)相AC115V、230V (60Hz)

冷媒:R134a (HFC)、R407C (HFC)臭氧破(po)壞系數“0”。

采用不銹鋼制熱交換器(qi),提(ti)高耐(nai)腐蝕性 (IDFB4E~37E)。

SMC冷(leng)凍干燥機的制冷(leng)系統屬于(yu)壓縮(suo)式制冷(leng),由(you)制冷(leng)壓縮(suo)機、冷(leng)凝(ning)器、蒸(zheng)發器、膨脹閥等四(si)個基本部件(jian)組(zu)成。它們之間(jian)用管道(dao)依次連接,形成一個密閉(bi)的系統,制冷(leng)劑(ji)在(zai)系統中(zhong)不(bu)斷地循環流動(dong),發生狀態變化并與壓縮(suo)空氣和冷(leng)卻介質進行(xing)熱量交換(huan)。

制(zhi)(zhi)(zhi)(zhi)冷(leng)壓(ya)(ya)(ya)縮(suo)機(ji)將蒸(zheng)(zheng)(zheng)(zheng)發器內(nei)的(de)(de)低壓(ya)(ya)(ya)(低溫(wen)(wen))制(zhi)(zhi)(zhi)(zhi)冷(leng)劑(ji)吸(xi)入(ru)壓(ya)(ya)(ya)縮(suo)機(ji)汽(qi)缸(gang)內(nei),制(zhi)(zhi)(zhi)(zhi)冷(leng)劑(ji)蒸(zheng)(zheng)(zheng)(zheng)汽(qi)經過(guo)(guo)壓(ya)(ya)(ya)縮(suo),壓(ya)(ya)(ya)力、溫(wen)(wen)度(du)同時升高;高壓(ya)(ya)(ya)高溫(wen)(wen)的(de)(de)制(zhi)(zhi)(zhi)(zhi)冷(leng)劑(ji)蒸(zheng)(zheng)(zheng)(zheng)汽(qi)被壓(ya)(ya)(ya)至(zhi)冷(leng)凝器,在冷(leng)凝器內(nei),溫(wen)(wen)度(du)較(jiao)高的(de)(de)制(zhi)(zhi)(zhi)(zhi)冷(leng)劑(ji)蒸(zheng)(zheng)(zheng)(zheng)汽(qi)與溫(wen)(wen)度(du)比較(jiao)低的(de)(de)冷(leng)卻水(shui)或空(kong)氣進行(xing)熱(re)(re)交換,制(zhi)(zhi)(zhi)(zhi)冷(leng)劑(ji)的(de)(de)熱(re)(re)量(liang)(liang)被水(shui)或空(kong)氣帶走而(er)(er)冷(leng)凝下來(lai),制(zhi)(zhi)(zhi)(zhi)冷(leng)劑(ji)蒸(zheng)(zheng)(zheng)(zheng)汽(qi)變成(cheng)(cheng)了(le)液體。這部分液體再被輸送至(zhi)膨脹(zhang)(zhang)閥,經過(guo)(guo)膨脹(zhang)(zhang)閥節流成(cheng)(cheng)了(le)低溫(wen)(wen)低壓(ya)(ya)(ya)的(de)(de)液體并進入(ru)蒸(zheng)(zheng)(zheng)(zheng)發器;在蒸(zheng)(zheng)(zheng)(zheng)發器內(nei)低溫(wen)(wen)、低壓(ya)(ya)(ya)的(de)(de)制(zhi)(zhi)(zhi)(zhi)冷(leng)劑(ji)液體吸(xi)收壓(ya)(ya)(ya)縮(suo)空(kong)氣的(de)(de)熱(re)(re)量(liang)(liang)而(er)(er)汽(qi)化(hua)(俗(su)稱“蒸(zheng)(zheng)(zheng)(zheng)發”),而(er)(er)壓(ya)(ya)(ya)縮(suo)空(kong)氣得到冷(leng)卻后凝結出(chu)大量(liang)(liang)的(de)(de)液體水(shui);蒸(zheng)(zheng)(zheng)(zheng)發器中(zhong)的(de)(de)制(zhi)(zhi)(zhi)(zhi)冷(leng)劑(ji)蒸(zheng)(zheng)(zheng)(zheng)汽(qi)又被壓(ya)(ya)(ya)縮(suo)機(ji)吸(xi)走,這樣(yang)制(zhi)(zhi)(zhi)(zhi)冷(leng)劑(ji)便(bian)在系統中(zhong)經過(guo)(guo)壓(ya)(ya)(ya)縮(suo)、冷(leng)凝、節流、蒸(zheng)(zheng)(zheng)(zheng)發這樣(yang)四個過(guo)(guo)程,從而(er)(er)完(wan)成(cheng)(cheng)了(le)一個循環。

日本SMC干燥機發展歷程

在冷(leng)(leng)(leng)凍干燥(zao)機的(de)制冷(leng)(leng)(leng)系(xi)統中(zhong),蒸(zheng)發(fa)(fa)器(qi)(qi)是(shi)(shi)輸送冷(leng)(leng)(leng)量(liang)(liang)的(de)設(she)備制冷(leng)(leng)(leng)劑在其中(zhong)吸(xi)(xi)收壓縮空氣的(de)熱量(liang)(liang),實現脫水干燥(zao)的(de)目(mu)的(de)。壓縮機是(shi)(shi)心(xin)臟,起(qi)著(zhu)吸(xi)(xi)入(ru)、壓縮、輸送制冷(leng)(leng)(leng)劑蒸(zheng)汽的(de)作用(yong)。冷(leng)(leng)(leng)凝器(qi)(qi)是(shi)(shi)放(fang)出熱量(liang)(liang)的(de)設(she)備,將蒸(zheng)發(fa)(fa)器(qi)(qi)中(zhong)吸(xi)(xi)收的(de)熱量(liang)(liang)連同壓縮機輸入(ru)功率轉(zhuan)化(hua)的(de)熱量(liang)(liang)一起(qi)傳遞給冷(leng)(leng)(leng)卻介(jie)質(如(ru)水或空氣)帶走(zou)。膨脹閥/節(jie)(jie)流(liu)(liu)閥對制冷(leng)(leng)(leng)劑起(qi)節(jie)(jie)流(liu)(liu)降壓作用(yong)、同時控制和(he)調節(jie)(jie)流(liu)(liu)入(ru)蒸(zheng)發(fa)(fa)器(qi)(qi)中(zhong)制冷(leng)(leng)(leng)劑液體的(de)數量(liang)(liang),并將系(xi)統分為高壓側(ce)和(he)低壓側(ce)兩大(da)部分。

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SMC冷(leng)(leng)(leng)(leng)凍(dong)式(shi)空(kong)(kong)氣(qi)(qi)干燥(zao)機(ji)的(de)(de)(de)制(zhi)冷(leng)(leng)(leng)(leng)系(xi)統屬于壓(ya)(ya)(ya)(ya)縮(suo)式(shi)制(zhi)冷(leng)(leng)(leng)(leng),由制(zhi)冷(leng)(leng)(leng)(leng)壓(ya)(ya)(ya)(ya)縮(suo)機(ji)、冷(leng)(leng)(leng)(leng)凝(ning)器(qi)、蒸(zheng)(zheng)(zheng)(zheng)(zheng)發器(qi)、膨脹閥(fa)等四(si)個(ge)基本部件組成(cheng)(cheng)(cheng)。它們之間用管道依次連(lian)接,形成(cheng)(cheng)(cheng)一個(ge)密閉的(de)(de)(de)系(xi)統,制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)在(zai)(zai)系(xi)統中不(bu)斷地循環流(liu)動,發生狀態變(bian)化(hua)并與(yu)壓(ya)(ya)(ya)(ya)縮(suo)空(kong)(kong)氣(qi)(qi)和冷(leng)(leng)(leng)(leng)卻(que)介(jie)質進行熱量(liang)交換。制(zhi)冷(leng)(leng)(leng)(leng)壓(ya)(ya)(ya)(ya)縮(suo)機(ji)將蒸(zheng)(zheng)(zheng)(zheng)(zheng)發器(qi)內(nei)(nei)的(de)(de)(de)低壓(ya)(ya)(ya)(ya)(低溫(wen)(wen))制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)吸入(ru)壓(ya)(ya)(ya)(ya)縮(suo)機(ji)汽(qi)(qi)缸內(nei)(nei),制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)蒸(zheng)(zheng)(zheng)(zheng)(zheng)汽(qi)(qi)經過(guo)(guo)壓(ya)(ya)(ya)(ya)縮(suo),壓(ya)(ya)(ya)(ya)力、溫(wen)(wen)度(du)(du)同時升高(gao);高(gao)壓(ya)(ya)(ya)(ya)高(gao)溫(wen)(wen)的(de)(de)(de)制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)蒸(zheng)(zheng)(zheng)(zheng)(zheng)汽(qi)(qi)被(bei)壓(ya)(ya)(ya)(ya)至冷(leng)(leng)(leng)(leng)凝(ning)器(qi),在(zai)(zai)冷(leng)(leng)(leng)(leng)凝(ning)器(qi)內(nei)(nei),溫(wen)(wen)度(du)(du)較高(gao)的(de)(de)(de)制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)蒸(zheng)(zheng)(zheng)(zheng)(zheng)汽(qi)(qi)與(yu)溫(wen)(wen)度(du)(du)比較低的(de)(de)(de)冷(leng)(leng)(leng)(leng)卻(que)水或(huo)空(kong)(kong)氣(qi)(qi)進行熱交換,制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)的(de)(de)(de)熱量(liang)被(bei)水或(huo)空(kong)(kong)氣(qi)(qi)帶走而(er)冷(leng)(leng)(leng)(leng)凝(ning)下(xia)來,制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)蒸(zheng)(zheng)(zheng)(zheng)(zheng)汽(qi)(qi)變(bian)成(cheng)(cheng)(cheng)了(le)液(ye)體(ti)(ti)。這部分液(ye)體(ti)(ti)再被(bei)輸送(song)至膨脹閥(fa),經過(guo)(guo)膨脹閥(fa)節流(liu)成(cheng)(cheng)(cheng)了(le)低溫(wen)(wen)低壓(ya)(ya)(ya)(ya)的(de)(de)(de)液(ye)體(ti)(ti)并進入(ru)蒸(zheng)(zheng)(zheng)(zheng)(zheng)發器(qi);在(zai)(zai)蒸(zheng)(zheng)(zheng)(zheng)(zheng)發器(qi)內(nei)(nei)低溫(wen)(wen)、低壓(ya)(ya)(ya)(ya)的(de)(de)(de)制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)液(ye)體(ti)(ti)吸收(shou)壓(ya)(ya)(ya)(ya)縮(suo)空(kong)(kong)氣(qi)(qi)的(de)(de)(de)熱量(liang)而(er)汽(qi)(qi)化(hua)(俗稱“蒸(zheng)(zheng)(zheng)(zheng)(zheng)發”),而(er)壓(ya)(ya)(ya)(ya)縮(suo)空(kong)(kong)氣(qi)(qi)得到冷(leng)(leng)(leng)(leng)卻(que)后(hou)凝(ning)結出大量(liang)的(de)(de)(de)液(ye)體(ti)(ti)水;蒸(zheng)(zheng)(zheng)(zheng)(zheng)發器(qi)中的(de)(de)(de)制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)蒸(zheng)(zheng)(zheng)(zheng)(zheng)汽(qi)(qi)又被(bei)壓(ya)(ya)(ya)(ya)縮(suo)機(ji)吸走,這樣(yang)制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)便在(zai)(zai)系(xi)統中經過(guo)(guo)壓(ya)(ya)(ya)(ya)縮(suo)、冷(leng)(leng)(leng)(leng)凝(ning)、節流(liu)、蒸(zheng)(zheng)(zheng)(zheng)(zheng)發這樣(yang)四(si)個(ge)過(guo)(guo)程,從而(er)完成(cheng)(cheng)(cheng)了(le)一個(ge)循環。在(zai)(zai)冷(leng)(leng)(leng)(leng)凍(dong)干燥(zao)機(ji)的(de)(de)(de)制(zhi)冷(leng)(leng)(leng)(leng)系(xi)統中,蒸(zheng)(zheng)(zheng)(zheng)(zheng)發器(qi)是輸送(song)冷(leng)(leng)(leng)(leng)量(liang)的(de)(de)(de)設(she)備,制(zhi)冷(leng)(leng)(leng)(leng)劑(ji)(ji)在(zai)(zai)其中吸收(shou)壓(ya)(ya)(ya)(ya)縮(suo)空(kong)(kong)氣(qi)(qi)的(de)(de)(de)熱量(liang),實(shi)現(xian)脫水干燥(zao)的(de)(de)(de)目的(de)(de)(de)。