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選擇日本SMC真空吸盤時考慮的事項

更新時間:2017-01-18 點擊量:1524

選擇日本SMC真空吸盤時考慮的事項

在一些行業,對工件表面的要(yao)求特別嚴(yan)格,他們只(zhi)能用真(zhen)(zhen)空吸(xi)盤。選擇真(zhen)(zhen)空吸(xi)盤時考慮的事項

一、被移送物(wu)體(ti)的質(zhi)量–決定吸盤的大(da)小和數量

二、被移送物體的形狀(zhuang)和表(biao)面狀(zhuang)態–選定吸盤的種類

三、工作環境(jing)(溫度)–選擇吸盤(pan)的(de)材(cai)質

四、連(lian)接方式–吸(xi)盤、接頭、緩沖連(lian)接器

五、被(bei)移送(song)物體(ti)(ti)的高低

六、緩(huan)沖距離(li)

日本SMC真空吸盤

日本SMC真空吸盤產品(pin)圖

真(zhen)(zhen)(zhen)(zhen)空(kong)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)兩種(zhong)。①電(dian)(dian)磁吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan):由盤(pan)(pan)(pan)形鋼殼和(he)(he)殼內的(de)激(ji)磁線(xian)圈組(zu)成(圖(tu)1),用(yong)以(yi)(yi)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)取(qu)導磁性物(wu)(wu)料(liao)(liao)(liao),又(you)稱(cheng)起(qi)重(zhong)(zhong)電(dian)(dian)磁鐵(tie)(tie),通常(chang)掛在(zai)起(qi)重(zhong)(zhong)機吊(diao)鉤(gou)上(shang)使用(yong),其電(dian)(dian)纜隨吊(diao)鉤(gou)一(yi)(yi)起(qi)升降。按工作原理可(ke)分為電(dian)(dian)磁式(shi)和(he)(he)永(yong)磁式(shi)。電(dian)(dian)磁式(shi)靠線(xian)圈通直流電(dian)(dian)激(ji)磁吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)料(liao)(liao)(liao),斷電(dian)(dian)去(qu)磁卸(xie)料(liao)(liao)(liao)。為防止斷電(dian)(dian)時(shi)(shi)(shi)物(wu)(wu)料(liao)(liao)(liao)墜落,帶(dai)這種(zhong)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)的(de)起(qi)重(zhong)(zhong)機一(yi)(yi)般需(xu)要有備用(yong)電(dian)(dian)源。永(yong)磁式(shi)靠永(yong)磁體(如鋁鎳(nie)鈷或鍶鐵(tie)(tie)氧體合金磁鋼吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)頭)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)料(liao)(liao)(liao),通電(dian)(dian)消磁卸(xie)料(liao)(liao)(liao),斷電(dian)(dian)時(shi)(shi)(shi)無(wu)(wu)物(wu)(wu)料(liao)(liao)(liao)墜落的(de)危險,但在(zai)消磁不干凈時(shi)(shi)(shi)易吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)附(fu)鐵(tie)(tie)屑氧化皮,影響吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)力(li)。圓形電(dian)(dian)磁吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)用(yong)得(de)zui多。吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)取(qu)板材(cai)和(he)(he)條材(cai)時(shi)(shi)(shi)則多采(cai)用(yong)矩形電(dian)(dian)磁吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)。吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)底面大多呈平(ping)面形;也有呈凹弧形的(de),用(yong)以(yi)(yi)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)取(qu)桶(tong)和(he)(he)板卷(juan)等(deng)(deng)。吊(diao)運(yun)長件物(wu)(wu)品時(shi)(shi)(shi),可(ke)以(yi)(yi)使用(yong)幾個吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)同時(shi)(shi)(shi)工作。用(yong)電(dian)(dian)磁吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)取(qu)的(de)物(wu)(wu)料(liao)(liao)(liao)溫(wen)度一(yi)(yi)般不超過600℃。②真(zhen)(zhen)(zhen)(zhen)空(kong)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan):由真(zhen)(zhen)(zhen)(zhen)空(kong)裝置和(he)(he)軟(ruan)塑料(liao)(liao)(liao)或碗(wan)狀橡(xiang)膠吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)頭等(deng)(deng)組(zu)成,分有動(dong)(dong)(dong)力(li)和(he)(he)無(wu)(wu)動(dong)(dong)(dong)力(li)兩種(zhong)。動(dong)(dong)(dong)力(li)真(zhen)(zhen)(zhen)(zhen)空(kong)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)利用(yong)真(zhen)(zhen)(zhen)(zhen)空(kong)泵獲得(de)真(zhen)(zhen)(zhen)(zhen)空(kong),吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)力(li)較大,但有噪(zao)聲,且需(xu)要附(fu)有電(dian)(dian)纜或通氣軟(ruan)管。無(wu)(wu)動(dong)(dong)(dong)力(li)真(zhen)(zhen)(zhen)(zhen)空(kong)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)(圖(tu)2)又(you)稱(cheng)自吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)式(shi)真(zhen)(zhen)(zhen)(zhen)空(kong)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan),在(zai)提起(qi)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)時(shi)(shi)(shi)由吊(diao)鉤(gou)帶(dai)動(dong)(dong)(dong)活塞桿(gan)獲得(de)真(zhen)(zhen)(zhen)(zhen)空(kong),不需(xu)要動(dong)(dong)(dong)力(li)源,具(ju)有結構簡單(dan)、無(wu)(wu)噪(zao)聲等(deng)(deng)優點,但通常(chang)只(zhi)能吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)取(qu) 500千克以(yi)(yi)下的(de)物(wu)(wu)料(liao)(liao)(liao)。真(zhen)(zhen)(zhen)(zhen)空(kong)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)盤(pan)(pan)(pan)常(chang)用(yong)來(lai)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)取(qu)表面平(ping)整的(de)物(wu)(wu)品,被(bei)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)的(de)物(wu)(wu)料(liao)(liao)(liao)不受有無(wu)(wu)導磁性的(de)限(xian)制,鋼板、玻璃、塑料(liao)(liao)(liao)、水泥制品和(he)(he)木材(cai)等(deng)(deng)都可(ke)吸(xi)(xi)(xi)(xi)(xi)(xi)(xi)運(yun),并可(ke)從一(yi)(yi)疊板材(cai)上(shang)逐一(yi)(yi)取(qu)料(liao)(liao)(liao),作業效(xiao)率高。

真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)吸(xi)(xi)(xi)(xi)盤是真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)設(she)備(bei)(bei)執行(xing)器(qi)(qi)之一(yi),吸(xi)(xi)(xi)(xi)盤材料(liao)采用丁腈橡(xiang)膠制(zhi)造,具有較大的扯斷力(li),因(yin)而(er)(er)廣泛應用于各種真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)吸(xi)(xi)(xi)(xi)持設(she)備(bei)(bei)上,如在(zai)建筑、造紙(zhi)(zhi)工業(ye)(ye)及印刷、玻(bo)璃等(deng)行(xing)業(ye)(ye),實現吸(xi)(xi)(xi)(xi)持與(yu)搬(ban)送玻(bo)璃、紙(zhi)(zhi)張等(deng)薄而(er)(er)輕的物品的任務。作者通(tong)(tong)過(guo)(guo)對日(ri)本生產(chan)的真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)吸(xi)(xi)(xi)(xi)盤某(mou)(mou)些局(ju)部結構加以改(gai)進,開發出一(yi)種新(xin)的平直型真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)吸(xi)(xi)(xi)(xi)盤,它(ta)具有結構更簡單、安裝更方(fang)便、外形美觀、吸(xi)(xi)(xi)(xi)持力(li)強等(deng)特點(dian)。經過(guo)(guo)吸(xi)(xi)(xi)(xi)持重物的試驗,其性能指標達到(dao)設(she)計要求,現已(yi)批量用于廣州某(mou)(mou)造紙(zhi)(zhi)廠吸(xi)(xi)(xi)(xi)持紙(zhi)(zhi)張工序,工作平穩。真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)吸(xi)(xi)(xi)(xi)盤的工作原(yuan)理(li)如圖2 所示。首先(xian)將真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)吸(xi)(xi)(xi)(xi)盤通(tong)(tong)過(guo)(guo)接(jie)(jie)管與(yu)真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)設(she)備(bei)(bei)(如真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)發生器(qi)(qi)等(deng),圖中沒畫出) 接(jie)(jie)通(tong)(tong),然后與(yu)待(dai)提(ti)升(sheng)物如玻(bo)璃、紙(zhi)(zhi)張等(deng)接(jie)(jie)觸,起動真(zhen)(zhen)(zhen)(zhen)空(kong)(kong)(kong)設(she)備(bei)(bei)抽吸(xi)(xi)(xi)(xi),使吸(xi)(xi)(xi)(xi)盤內產(chan)生負(fu)氣壓,從而(er)(er)將待(dai)提(ti)升(sheng)物吸(xi)(xi)(xi)(xi)牢,即可開始搬(ban)送待(dai)提(ti)升(sheng)物。當待(dai)提(ti)升(sheng)物搬(ban)送到(dao)目(mu)的地(di)時,平穩地(di)充氣進。

選擇日本SMC真空吸盤時考慮的事項

不同的(de)吸(xi)盤形狀及其應用(yong)場(chang)合(he)見(jian)下表。真空吸(xi)盤的(de)安裝方(fang)式有(you)螺(luo)紋(wen)連接(包括內螺(luo)紋(wen)和外(wai)螺(luo)紋(wen)、無緩(huan)沖(chong)能(neng)力)、面板安裝和用(yong)緩(huan)沖(chong)體連接。真空吸(xi)盤的(de)取出方(fang)向有(you)軸向(SMC ZPT型)和側向(SMC ZPR型快換(huan)接頭式和ZPY型帶到鉤式)。

 形(xing)狀 適(shi)合吸吊(diao)物

常用品種 平直型(U) 表(biao)面平整(zheng)不變形的(de)工件

平直帶肋型(xing)(C) 易變形的工件

深凹(ao)型(D) 呈曲(qu)面(mian)形狀的工件(jian)

風琴型(B) 沒有(you)安裝緩沖空間、工(gong)件吸著傾斜的場合

定做品種 長圓型 長工(gong)件

頭可搖(yao)擺(bai)型(xing) 工件吸(xi)著面傾斜的場合

長行程帶緩沖型 被吸吊工(gong)件的高度在(zai)變動又需緩沖的場合

大型(H) 吸(xi)吊重物

抗靜(jing)電(dian)型(xing) 帶靜(jing)電(dian)的工件

無痕(hen)吸盤(pan) 不允許有痕(hen)跡的工件

表:吸盤(pan)的形狀(zhuang)及其應(ying)用場合

不同的吸(xi)(xi)盤形狀及其應用(yong)場合(he)見(jian)下表。真空吸(xi)(xi)盤的安裝方式有(you)螺(luo)紋連接(包(bao)括(kuo)內螺(luo)紋和(he)外螺(luo)紋、無緩沖能力(li))、面板安裝和(he)用(yong)緩沖體連接。真空吸(xi)(xi)盤的取(qu)出方向(xiang)有(you)軸向(xiang)(SMC ZPT型(xing))和(he)側向(xiang)(SMC ZPR型(xing)快換(huan)接頭(tou)式和(he)ZPY型(xing)帶(dai)到鉤式)。

SMC真空(kong)吸(xi)盤型(xing)號:

ZPR08USJ10-06A8

ZPR08USJ6-04-A8

ZPR08USJ6-06-A8

ZPR08USK25-04A8

ZPR08USK6-04-A8

ZPR08UU-04-A5

ZPR08UU-04-B5

ZPR08UU-06-A5

ZPR08UU-06-A6

ZPR08UU-06-B5

ZPR10BF-04-B5

ZPR10BF-06-A5

ZPR10BGS-04-A5

ZPR10BGSK1006A1

ZPR10BN-04-A5

ZPR10BN-04-A6

ZPR10BN-04-B5

選擇日本SMC真空吸盤時考慮的事項

ZPR10BN-06-A5

ZPR10BN-06-A6

ZPR10BN-06-B5

ZPR10BN-06-B6

ZPR10BNJ1004A10

ZPR10BNJ1006A10

ZPR10BNK1006A10

ZPR10BS-04-A5

ZPR10BS-04-B5

ZPR10BS-06-A6

ZPR10BSJ1004A10

ZPR10BSJ1006A10

ZPR10BSK1006A10

ZPR10CF-04-A6

ZPR10CF-06-A6

ZPR10CF-06-B6

ZPR10CFK1004A10

ZPR10CN-04-A5

ZPR10CN-04-B5

ZPR10CN-06-A6

ZPR10CN-06-B5

ZPR10CNJ1004A10

ZPR10CNJ1006A10

ZPR10CNK1006A10

ZPR10CS-04-A5

ZPR10CS-04-B5

ZPR10CSK1004A10

ZPR10CSK1006A10

ZPR10CU-04-A6

ZPR10CU-06-A6

ZPR10DFJ1004A10

SMC真空吸(xi)盤的特點。

SMC真(zhen)空吸盤(pan)(pan),日本SMC真(zhen)空吸盤(pan)(pan),smc真(zhen)空吸盤(pan)(pan)一(yi)、易損(sun)耗。由于它(ta)(ta)一(yi)般用(yong)橡(xiang)膠制造,直(zhi)接(jie)接(jie)觸(chu)物體(ti),磨損(sun)嚴重,所以(yi)損(sun)耗很快。它(ta)(ta)是氣動(dong)(dong)易損(sun)件。正因如此(ci),它(ta)(ta)才如此(ci)顯著(zhu)地(di)從眾多氣動(dong)(dong)元件中(zhong)重點突出出來了(le)。

二(er)、易(yi)使(shi)用。不(bu)管被吸(xi)(xi)物(wu)體(ti)是什么材(cai)料做的,只要能密封,不(bu)漏氣,均能使(shi)用。電(dian)磁吸(xi)(xi)盤就(jiu)不(bu)行(xing),它(ta)只能用在(zai)鋼材(cai)上,其他材(cai)料的板材(cai)或者物(wu)體(ti)是不(bu)能吸(xi)(xi)的。

三、無污染(ran)。真空吸盤特別環(huan)保,不會污染(ran)環(huan)境,沒有(you)光、熱,電磁等產生。

四、不傷工件(jian)。真空吸盤由于是橡膠材料所造(zao),吸取(qu)或者放下工件(jian)不會對工件(jian)造(zao)成任何損傷。而掛鉤式吊(diao)具(ju)和(he)鋼纜式吊(diao)具(ju)就不行。

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