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德國FESTO氣缸zui大的特征介紹,費斯托氣缸
德國FESTO氣缸的輸出力與缸徑的平方成正比;而電缸的輸出力與三個因素有關,缸徑、電機的功率和絲桿的螺距,缸徑及功率越大、螺距越小則輸出力越大。一個缸徑為50mm的氣缸,理論上的輸出力可達2000N,對于同樣缸徑的電缸,雖然不同公司的產品各有差異,但是基本上都不超過1000N。顯而易見,在輸出力方面氣缸更具優勢。 (3)適應性強。氣缸能夠在高溫和低溫環境中正常工作且具有防塵、防水能力,可適應各種惡劣的環境。而電缸由于具有大量電氣部件的緣故,對環境的要求較高,適應性較差。 電缸的優勢主要體現在以下3個方面: (1)系統構成非常簡單。由于電機通常與缸體集成在一起,再加上控制器與電纜,電缸的整個系統就是由這三部分組成的,簡單而緊湊。 (2)停止的位置數多且控制精度高。一般電缸有低端與之分,低端產品的停止位置有3、5、16、64個等,根據公司不同而有所變化;產品則更是可以達到幾百甚至上千個位置。在精度方面,電缸也具有的優勢,定位精度可達¡0.05mm,所以常常應用于電子、半導體等精密的行業。 (3)柔韌性強。毫無疑問,電缸的柔韌性遠遠強于氣缸。由于控制器可以與PLC直接進行連接,對電機的轉速、定位和正反轉都能夠實現控制,在一定程度上,電缸可以根據需要隨意進行運動;由于氣體的可壓縮性和運動時產生的慣性,即使換向閥與磁性開關之間配合地再好也不能做到氣缸的準確定位,柔韌性也就無從談起了。
德國FESTO氣缸zui大的優點是什么特征,德國FESTO氣缸在技術性能方面,本人認為電動和氣動各有所長,首先電動執行器的優勢主要包括: (1)結構緊湊,體積小巧。比起氣動執行器,電動執行器結構相對簡單,一個基本的電子系統包括執行器,三位置DPDT開關、熔斷器和一些電線,易于裝配。 (2)電動執行器的驅動源很靈活,一般車載電源即可滿足需要,而氣動執行器需要氣源和壓縮驅動裝置。 (3)電動執行器沒有“漏氣”的危險,可靠性高,而空氣的可壓縮性使得氣動執行器的穩定性稍差。 (4)不需要對各種氣動管線進行安裝和維護。 (5)可以無需動力即保持負載,而氣動執行器需要持續不斷的壓力供給。 (6)由于不需要額外的壓力裝置,電動執行器更加安靜。通常,如果氣動執行器在大負載的情況下,要加裝消音器。 (7)電動執行器在控制的精度方面更勝*。 (8)氣動裝置中的通常需要把電信號轉化為氣信號,然后再轉化為電信號,傳遞速度較慢,不宜用于元件級數過多的復雜回路。而氣缸的優勢則在于以下4個方面: (1)負載大,可以適應高力矩輸出的應用(不過,現在的電動執行器已經逐漸達到目前的氣動負載水平了)。 (2)動作迅速、反應快。 (3)工作環境適應性好,特別在易燃、易爆、多塵埃、強磁、輻射和振動等惡劣工作環境中,比液壓、電子、電氣控制更*。
德國(guo)FESTO氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)zui大的(de)(de)(de)(de)(de)(de)優點是(shi)什么特(te)征,德國(guo)FESTO氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang) (4)行(xing)(xing)程(cheng)受阻或閥桿被(bei)扎(zha)住時(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)容易(yi)受損。購買和(he)(he)應用成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)比(bi)(bi)較(jiao)(jiao) 從總(zong)體(ti)上來(lai)講,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)伺(si)服(fu)驅動(dong)(dong)(dong)(dong)(dong)比(bi)(bi)氣(qi)(qi)(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)伺(si)服(fu)驅動(dong)(dong)(dong)(dong)(dong)要(yao)(yao)(yao)貴,但也(ye)(ye)要(yao)(yao)(yao)因具(ju)(ju)體(ti)要(yao)(yao)(yao)求(qiu)及(ji)(ji)場合(he)而(er)定。有(you)(you)些小功(gong)率(lv)(lv)(lv)(lv)的(de)(de)(de)(de)(de)(de)直流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)構(gou)成(cheng)(cheng)(cheng)(cheng)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)滑臺(電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)伺(si)服(fu)系統(tong)(tong))實(shi)際上比(bi)(bi)氣(qi)(qi)(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)伺(si)服(fu)系統(tong)(tong)要(yao)(yao)(yao)便宜(yi)。 如:當負(fu)(fu)載(zai)(zai)為(wei)1.5kg、工作(zuo)行(xing)(xing)程(cheng)為(wei)80mm、速度(du)(du)在(zai)2~170mm/s之間、精度(du)(du)為(wei)¡0.1mm、加(jia)(jia)速度(du)(du)2.5m/s2等(deng)工況(kuang)條(tiao)(tiao)件(jian)(jian)(jian)時(shi),FESTO公(gong)司采(cai)用小型電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)滑臺、控(kong)制(zhi)器(qi)(qi)(qi)、馬達電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)纜、控(kong)制(zhi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)纜、編程(cheng)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)纜以(yi)及(ji)(ji)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)源電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)纜等(deng)組(zu)成(cheng)(cheng)(cheng)(cheng)的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)伺(si)服(fu)系統(tong)(tong),其(qi)(qi)價格(ge)(ge)就(jiu)比(bi)(bi)氣(qi)(qi)(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)伺(si)服(fu)系統(tong)(tong)便宜(yi)25%。同(tong)樣(yang),對(dui)于(yu)(yu)(yu)(yu)(yu)帶活塞桿電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)缸(gang)(gang)也(ye)(ye)是(shi)如此。需(xu)(xu)(xu)(xu)要(yao)(yao)(yao)說(shuo)明的(de)(de)(de)(de)(de)(de)是(shi)如果采(cai)用交流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)的(de)(de)(de)(de)(de)(de)話,所組(zu)成(cheng)(cheng)(cheng)(cheng)的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)伺(si)服(fu)系統(tong)(tong)的(de)(de)(de)(de)(de)(de)價格(ge)(ge)要(yao)(yao)(yao)比(bi)(bi)氣(qi)(qi)(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)伺(si)服(fu)系統(tong)(tong)高(gao)(gao)出40%左右。 從購買和(he)(he)應用成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)來(lai)看,目(mu)前氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)還是(shi)具(ju)(ju)有(you)(you)比(bi)(bi)較(jiao)(jiao)明顯的(de)(de)(de)(de)(de)(de)優勢(shi)的(de)(de)(de)(de)(de)(de)。對(dui)于(yu)(yu)(yu)(yu)(yu)氣(qi)(qi)(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)系統(tong)(tong)來(lai)說(shuo),控(kong)制(zhi)系統(tong)(tong)及(ji)(ji)執(zhi)行(xing)(xing)機(ji)(ji)構(gou)都非常簡(jian)單(dan),每個氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)只(zhi)(zhi)需(xu)(xu)(xu)(xu)配(pei)置一(yi)個電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁閥就(jiu)可(ke)完成(cheng)(cheng)(cheng)(cheng)氣(qi)(qi)(qi)(qi)(qi)路(lu)的(de)(de)(de)(de)(de)(de)切換(huan),進(jin)行(xing)(xing)運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)控(kong)制(zhi),氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)發(fa)生(sheng)故障(zhang)的(de)(de)(de)(de)(de)(de)概率(lv)(lv)(lv)(lv)也(ye)(ye)比(bi)(bi)較(jiao)(jiao)小,維護(hu)(hu)(hu)簡(jian)單(dan)方(fang)便,成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)也(ye)(ye)低。 而(er)對(dui)于(yu)(yu)(yu)(yu)(yu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)執(zhi)行(xing)(xing)器(qi)(qi)(qi)來(lai)說(shuo),雖然(ran)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)能(neng)(neng)(neng)的(de)(de)(de)(de)(de)(de)獲得比(bi)(bi)較(jiao)(jiao)簡(jian)單(dan),能(neng)(neng)(neng)量(liang)成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)較(jiao)(jiao)低,但購買及(ji)(ji)應用成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)較(jiao)(jiao)高(gao)(gao),不(bu)僅(jin)需(xu)(xu)(xu)(xu)要(yao)(yao)(yao)配(pei)置電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji),還需(xu)(xu)(xu)(xu)要(yao)(yao)(yao)一(yi)套(tao)機(ji)(ji)械(xie)傳動(dong)(dong)(dong)(dong)(dong)機(ji)(ji)構(gou)以(yi)及(ji)(ji)相應的(de)(de)(de)(de)(de)(de)驅動(dong)(dong)(dong)(dong)(dong)元件(jian)(jian)(jian)。同(tong)時(shi)使用電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)執(zhi)行(xing)(xing)器(qi)(qi)(qi)需(xu)(xu)(xu)(xu)要(yao)(yao)(yao)很(hen)多保(bao)護(hu)(hu)(hu)措施(shi),錯誤的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)路(lu)連接(jie)、電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)的(de)(de)(de)(de)(de)(de)波動(dong)(dong)(dong)(dong)(dong)及(ji)(ji)負(fu)(fu)載(zai)(zai)的(de)(de)(de)(de)(de)(de)超(chao)載(zai)(zai)都會(hui)對(dui)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)驅動(dong)(dong)(dong)(dong)(dong)器(qi)(qi)(qi)造(zao)成(cheng)(cheng)(cheng)(cheng)損壞(huai),因此需(xu)(xu)(xu)(xu)要(yao)(yao)(yao)在(zai)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)路(lu)及(ji)(ji)機(ji)(ji)械(xie)上加(jia)(jia)裝(zhuang)保(bao)護(hu)(hu)(hu)系統(tong)(tong),增(zeng)加(jia)(jia)了很(hen)多額(e)外的(de)(de)(de)(de)(de)(de)費用支出。另外,由于(yu)(yu)(yu)(yu)(yu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)執(zhi)行(xing)(xing)器(qi)(qi)(qi)驅動(dong)(dong)(dong)(dong)(dong)單(dan)元的(de)(de)(de)(de)(de)(de)參數(shu)化設置較(jiao)(jiao)多,且集成(cheng)(cheng)(cheng)(cheng)度(du)(du)高(gao)(gao),所以(yi)其(qi)(qi)一(yi)旦(dan)發(fa)生(sheng)故障(zhang),就(jiu)要(yao)(yao)(yao)更換(huan)整個元件(jian)(jian)(jian)。而(er)且當系統(tong)(tong)需(xu)(xu)(xu)(xu)要(yao)(yao)(yao)的(de)(de)(de)(de)(de)(de)驅動(dong)(dong)(dong)(dong)(dong)力增(zeng)加(jia)(jia)時(shi),也(ye)(ye)要(yao)(yao)(yao)成(cheng)(cheng)(cheng)(cheng)套(tao)更換(huan)元件(jian)(jian)(jian)才能(neng)(neng)(neng)實(shi)現。因此綜合(he)比(bi)(bi)較(jiao)(jiao)可(ke)以(yi)看出氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)在(zai)購買及(ji)(ji)維護(hu)(hu)(hu)成(cheng)(cheng)(cheng)(cheng)本(ben)(ben)上有(you)(you)較(jiao)(jiao)大優勢(shi)。能(neng)(neng)(neng)源效(xiao)(xiao)(xiao)率(lv)(lv)(lv)(lv)比(bi)(bi)較(jiao)(jiao) 我們(men)研究的(de)(de)(de)(de)(de)(de)結果表明,在(zai)往(wang)復(fu)運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)周(zhou)期(qi)較(jiao)(jiao)短(小于(yu)(yu)(yu)(yu)(yu)1min)的(de)(de)(de)(de)(de)(de)水平往(wang)復(fu)運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)中(zhong)(zhong),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)執(zhi)行(xing)(xing)器(qi)(qi)(qi)的(de)(de)(de)(de)(de)(de)運(yun)(yun)(yun)行(xing)(xing)能(neng)(neng)(neng)耗(hao)通(tong)常低于(yu)(yu)(yu)(yu)(yu)氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)的(de)(de)(de)(de)(de)(de)運(yun)(yun)(yun)行(xing)(xing)能(neng)(neng)(neng)耗(hao),即更節能(neng)(neng)(neng)。而(er)在(zai)往(wang)復(fu)運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)周(zhou)期(qi)較(jiao)(jiao)長(大于(yu)(yu)(yu)(yu)(yu)1min)時(shi),氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)竟然(ran)變得更節能(neng)(neng)(neng)。這(zhe)首先是(shi)由于(yu)(yu)(yu)(yu)(yu)終端停止時(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)執(zhi)行(xing)(xing)器(qi)(qi)(qi)的(de)(de)(de)(de)(de)(de)控(kong)制(zhi)器(qi)(qi)(qi)通(tong)常需(xu)(xu)(xu)(xu)要(yao)(yao)(yao)消耗(hao)約10W的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)力,而(er)氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)僅(jin)有(you)(you)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁閥耗(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)和(he)(he)氣(qi)(qi)(qi)(qi)(qi)體(ti)泄露(lu),一(yi)般(ban)低于(yu)(yu)(yu)(yu)(yu)1W,即終端停止時(shi)間越(yue)長,對(dui)氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)越(yue)有(you)(you)利(li);其(qi)(qi)次電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)在(zai)連續旋轉條(tiao)(tiao)件(jian)(jian)(jian)下(xia)的(de)(de)(de)(de)(de)(de)額(e)定效(xiao)(xiao)(xiao)率(lv)(lv)(lv)(lv)可(ke)達90%以(yi)上,但在(zai)直線往(wang)復(fu)運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)(絲杠(gang)轉換(huan))中(zhong)(zhong)的(de)(de)(de)(de)(de)(de)臺形加(jia)(jia)減速旋轉條(tiao)(tiao)件(jian)(jian)(jian)下(xia)的(de)(de)(de)(de)(de)(de)平均效(xiao)(xiao)(xiao)率(lv)(lv)(lv)(lv)卻不(bu)到50%。在(zai)豎直往(wang)復(fu)運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)時(shi),夾持工件(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)保(bao)持動(dong)(dong)(dong)(dong)(dong)作(zuo)要(yao)(yao)(yao)求(qiu)不(bu)斷(duan)供給(gei)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)給(gei)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)執(zhi)行(xing)(xing)器(qi)(qi)(qi)以(yi)克服(fu)重力,而(er)氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)只(zhi)(zhi)需(xu)(xu)(xu)(xu)關閉電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁閥即可(ke),耗(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)極少。因此在(zai)豎直往(wang)復(fu)運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)時(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)執(zhi)行(xing)(xing)器(qi)(qi)(qi)相比(bi)(bi)氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)的(de)(de)(de)(de)(de)(de)能(neng)(neng)(neng)耗(hao)優勢(shi)不(bu)是(shi)很(hen)大。 由上可(ke)見,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)本(ben)(ben)身效(xiao)(xiao)(xiao)率(lv)(lv)(lv)(lv)很(hen)高(gao)(gao),但在(zai)往(wang)復(fu)直線運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)中(zhong)(zhong)考(kao)慮(lv)其(qi)(qi)效(xiao)(xiao)(xiao)率(lv)(lv)(lv)(lv)下(xia)降及(ji)(ji)控(kong)制(zhi)器(qi)(qi)(qi)的(de)(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)力消耗(hao),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)(dong)(dong)執(zhi)行(xing)(xing)器(qi)(qi)(qi)未(wei)必一(yi)定比(bi)(bi)氣(qi)(qi)(qi)(qi)(qi)缸(gang)(gang)節能(neng)(neng)(neng),具(ju)(ju)體(ti)比(bi)(bi)較(jiao)(jiao)取決(jue)于(yu)(yu)(yu)(yu)(yu)實(shi)際的(de)(de)(de)(de)(de)(de)工作(zuo)條(tiao)(tiao)件(jian)(jian)(jian),即安裝(zhuang)方(fang)向、往(wang)復(fu)運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)周(zhou)期(qi)和(he)(he)負(fu)(fu)載(zai)(zai)率(lv)(lv)(lv)(lv)等(deng)。
德國FESTO氣缸zui大的特征介紹,費斯托氣缸